Plastic Trapezoidal Wave Plate Rolling Machine For Chemical Resistance PVC Panel SJZ80-BF920 manufacturer from China Zhangjiagang Acemien Machinery Co., Ltd

Plastic Trapezoidal Wave Plate Rolling Machine For Chemical Resistance PVC Panel

Place of Origin:

Zhejiang, China (Mainland)


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Product Detail

Model No.: SJZ80-BF920

Chemical Resistance PVC Plastic Trapezoidal Wave Plate Rolling Machine For Acid Rain Area

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Chemical Resistance PVC Plastic Trapezoidal Wave Plate Rolling Machine For Acid Rain Area

1. Charactors of the roofing sheet:

1. Corrosion resistance

2. Sound absorption and heat insulation

3. Environment friendly and energy saving

4. Color lasting

5. Load bearing

6. Good water resistance

7. Light weight building materials

8. Fire proof grade B1

9. Easy to install.

2. Product application:

Product are used for factories, warehouses, sheds, farmers market, hoardings, walls, temporary shops, sheds,high-grade plants,steel factories,warehouses,farm market,market access,sheds and other high-end roofing materials.

Especially in corrosive chemical plants, smelters, ceramic plants, soy sauce factory, chemical plants,

printing and dyeing plant, organic solvent factory, acid, alkali and other corrosive plant.

3. Product cost and selling price:

Material	Surface layer	Bottom layer
Name	ASA (Granule)	Mixed by PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound stabilizer ,ACR, paraffin
Cost	USD 3400/1000kg, Need 100g/ square meter	USD 300-USD 500/1000kg
Weight	3-5kg/square meter
Thickness	1.5mm,2mm,2.5mm,3mm(1.5-3mm adjustable)
Profit	Product cost USD 1.7-USD 3/ square meter	Normally in market sell at USD 2.7-5 / square meter even more

4. Detailed instruction:
4.1. Raw material & Final product:

Raw material & formulation	Bottom layer: PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound stabilizer ,ACR, paraffin. Surface layer: ASA granule
Description final product & Output	Width:920mm,Thickness: 1.5~3mm; Output:350-650kg/h(Depending on CaCO3 proportion)
Final product	Main tile:1set Two layers PVC+ASA Corrugated tile; Width:920 /1130mm,Thickness: 1.5~3.0mm; Wave distance:210mm; Wave height: customized Ridge tile:1set

4.2. Work condition (Provide by customer)

Warehouse/Workshop	Machine Dimension (MMM): 25(Length)×5(width) ×3.5 (Height) Crane: Machine positioning
Temperature & Humidity	≤40, ≤95%
Power supply	3-phase, 380 V, 50 Hz(or customized)
Wire/cables:	Wires/cables from power supply to control cabinet of this production line;
Cooling Water hose/pipe:	Water supply to machines and pools
Lubrication oil:	Sinopec, Exxon mobile
Compressor	necessary

4.3. Energy consumption

Installation power	Total 284.75KW,Actual consumption about 70% Suggested 200KVA transformer Needing at least 150KVA transformer
Cooling Water	≤20, ≥0.3Mpa, 5-6tons/hr
Compressed air	0.3m3/min, 0.6Mpa
Manpower	3 Persons/shift

4.4 Machine list:

No.	Machine	Qty.
1	Screw loader for extruder	1set	Main tile extrusion line Ridge tile forming
2	Conical twin-screw extruder(PVC)	1set
3	Vacuum loader and drying hopper	1set
4	Single screw extruder(ASA)	1set
5	Extrusion mould and distributor	1set
6	Calibration mould and trimming device	1set
7	Haul off unit	1set
8	Cutter	1set
9	Stacker	1set
10	Ridge tile Oven	1set
11	Ridge tile Forming machine and mould	1set

12	Screw loader for Mixer	1set	Auxiliary equipment
13	Mixer unit	1set
14	Crusher	1set
15	Pulverizer	1set

4.5. Work flow:
Mixer for bottom layer(PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound stabilizer ,ACR, paraffin)

Extrusion process: Conical twin-screw extruder for bottom layer-Single screw extruder for Surface layer(ASA)-Mould-surface embossing(Optional)-Forming machine-Haul-off-cutter-stacker –Main tile

Oven-Ridge tile machine and mould-1set Ridge tile

Crusher(waste material)-Pulverizer—Reuse again for extrusion line

4.6. Product installation method:
Metal supporting
Tool: screw,presser,Pressing cap,rubber ring,gasket