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Zhangjiagang Acemien Machinery Co., Ltd  

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Lightweight Enduring Color PVC Tile Forming Machine For Roof Sheet 0.8 - 3mm 

Place of Origin: Zhejiang, China (Mainland) 
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Product Detail

Model No.: SJZ80-BF1130

Enduring Color PVC Tile Machine For Roof Sheet With Corrugated Roll Forming Machine 0.8 - 3mm
 
 1

Enduring Color PVC Tile Machine For Roof Sheet With Corrugated Roll Forming Machine 0.8 - 3mm
 
 1. Product advantage:
This tile is the best replacement to conventional asbestos, metal G.I. sheets and PVC sheets considering the heat insulation, sound insulation, water resistance, chemical and alkali resistance, corrosion proof, fire retardant, eco friendly, easy to install and move, light weight as well as cost effective in installation (as less steel and less overlap), as per the efficiency and benefits it provides. It can save construction cost upto 50%.
Apart from its numerous benefits, its salient features include heat insulation upto 35% (highly energy efficient) and it can withstand temperature upto 70 degrees Celsius to - 40 degrees Celsius.
 
PVC+ASA two layer co-extrusion Roofing tile .ASA layer for anti-UV for 30 years life.
 
2. Product application:
Product are used for factories, warehouses, sheds, farmers market, hoardings, walls, temporary shops, sheds and other very suitable insulation.
 
3. Product cost and selling price:

Material Surface layer Bottom layer
Name ASA (Granule) Mixed by PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound stabilizer ,ACR, paraffin
Cost USD 3400/1000kg, Need 100g/ square meter USD 300-USD 500/1000kg

 
Weight

3-5kg/square meter
Thickness 1.5mm,2mm,2.5mm,3mm(1.5-3mm adjustable)
Profit Product cost USD 1.7-USD 3/ square meter Normally in market sell at USD 2.7-5 / square meter even more

 
4. Detailed instruction:
4.1. Raw material & Final product:

Raw material & formulation

Bottom layer: PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound stabilizer ,ACR, paraffin.
Surface layer: ASA granule

Description final product & Output

Two layers PVC+ASA Co-extrusion Glazed tile;
Width:920mm,Thickness: 1.5~3mm;
Output:300-400kg/h(Depending on CaCO3 proportion)

Final product

Main tile:1set
Two layers PVC+ASA Corrugated tile;
Width:920 /1130mm,Thickness: 1.5~3.0mm;
Wave distance:210mm; Wave height:customized
 
Ridge tile:1set

 
4.2. Work condition (Provide by customer)

Warehouse/Workshop

Machine Dimension (M*M*M): 25(Length)×5(width) ×3.5 (Height)
Crane: Machine positioning

Temperature & Humidity ≤40, ≤95%
Power supply 3-phase, 380 V, 50 Hz(or customized)
Wire/cables: Wires/cables from power supply to control cabinet of this production line;
Cooling Water hose/pipe: Water supply to machines and pools
Lubrication oil: Sinopec, Exxon mobile
Compressor necessary

 
4.3. Energy consumption

Installation power

Total 284.75KW,Actual consumption about 70%
Suggested 200KVA transformer
Needing at least 150KVA transformer

Cooling Water ≤20, ≥0.3Mpa, 5-6tons/hr
Compressed air 0.3m3/min, 0.6Mpa
Manpower 3 Persons/shift

 
 
4.4. Machine list:

No. Machine Qty.  
1 Screw loader for extruder 1set

Main tile extrusion line
 
Ridge tile forming

2 Conical twin-screw extruder(PVC) 1set
3 Vacuum loader and drying hopper 1set
4 Single screw extruder(ASA) 1set
5 Extrusion mould and distributor 1set
6 Calibration mould and trimming device 1set
7 Haul off unit 1set
8 Cutter 1set
9 Stacker 1set
10 Ridge tile Oven 1set
11 Ridge tile Forming machine and mould 1set
       
12 Screw loader for Mixer 1set Auxiliary equipment
13 Mixer unit 1set
14 Crusher 1set
15 Pulverizer 1set

 
4.5. Work flow:
Mixer for bottom layer(PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound stabilizer ,ACR, paraffin)
 
Extrusion process: Conical twin-screw extruder for bottom layer-Single screw extruder for Surface layer(ASA)-Mould-surface embossing(Optional)-Forming machine-Haul-off-cutter-stacker –Main tile
 
Oven-Ridge tile machine and mould-1set Ridge tile
 
Crusher(waste material)-Pulverizer—Reuse again for extrusion line
 
4.6. Product installation method:
Metal supporting
Tool: screw,presser,Pressing cap,rubber ring,gasket
 

 

 

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Tel: 86-512-51632493
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Company Info

Zhangjiagang Acemien Machinery Co., Ltd [China (Mainland)]


Business Type:Manufacturer
City: Suzhou
Province/State: Jiangsu
Country/Region: China (Mainland)

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