Custom PVC Roof Tile Making Machine With Plastic Single Screw Extruder Long Life SJZ80-BF880 manufacturer from China Zhangjiagang Acemien Machinery Co., Ltd

Custom PVC Roof Tile Making Machine With Plastic Single Screw Extruder Long Life

Place of Origin:

Zhejiang, China (Mainland)


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Product Detail

Model No.: SJZ80-BF880

Custom PVC Roof Tile Making Machine With SJZ80 / 156 Plastic Extruder 0.3 ~ 3m / min

1. Product

Custom PVC Roof Tile Making Machine With SJZ80 / 156 Plastic Extruder 0.3 ~ 3m / min

1. Product advantage:
Heat insulation, sound insulation, water resistance, chemical and alkali resistance, corrosion proof, fire retardant, eco friendly, easy to install and move, light weight as well as cost effective in installation (as less steel and less overlap), as per the efficiency and benefits it provides.
It can withstand temperature upto 70 degrees Celsius to - 40 degrees Celsius.
PVC+ASA two layer co-extrusion Roofing tile .ASA layer for anti-UV for 30 years life.

2. Product application:
Product are used for Flat-to-sloping projects , villas, mobile homes, garden pavilion roof, farmers markets, shopping malls, residential areas, the new rural construction of luxury villas, awnings and antique buildings.

3. Product cost and selling price:

Material	Surface layer	Bottom layer
Name	ASA (Granule)	Mixed by PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound stabilizer ,ACR, paraffin
Cost	USD 3400/1000kg, Need 100g/ square meter	USD 300-USD 500/1000kg
Weight	3.5-5.5kg/square meter
Thickness	2mm,2.5mm,3mm(2-3mm adjustable)
Profit	Product cost USD 2-USD 3.3/ square meter	Normally in market sell at USD 3-5.35/ square meter even more

4. Detailed instruction:
4.1. Raw material & Final product:

Raw material & formulation	Bottom layer: PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound stabilizer ,ACR, paraffin. Surface layer: ASA granule
Description final product & Output	Two layers PVC+ASA Co-extrusion Glazed tile; Width:880mm,Thickness: 2~3mm; Output:300-400kg/h(Depending on CaCO3 proportion)
Final product	Main tile:1set Two layers PVC+ASA Roofing tile; Width:720/880 /1040mm,Thickness: 2~3.0mm; Wave distance:160mm; Wave height:28/30mm; Wave length:220/250mm Ridge tile:4sets

4.2. Work condition (Provide by customer)

Warehouse/Workshop	Machine Dimension (MMM): 25(Length)×5(width) ×3.5 (Height) Crane: Machine positioning
Temperature & Humidity	≤40, ≤95%
Power supply	3-phase, 380 V, 50 Hz(or customized)
Wire/cables:	Wires/cables from power supply to control cabinet of this production line;
Cooling Water hose/pipe:	Water supply to machines and pools
Lubrication oil:	Sinopec, Exxon mobile
Compressor	necessary

4.3. Energy consumption

Installation power	Total 284.75KW,Actual consumption about 70% Suggested 200KVA transformer Needing at least 150KVA transformer
Cooling Water	≤20, ≥0.3Mpa, 5-6tons/hr
Compressed air	0.3m3/min, 0.6Mpa
Manpower	3 Persons/shift

4.4. Machine list:

No.	Machine	Qty.
1	Screw loader for extruder	1set	Glazed tile extrusion line Ridge tile forming machine
2	SJZ80/156 Conical twin-screw extruder(PVC)	1set
3	Vacuum loader and drying hopper	1set
4	SJ50/30 Single screw extruder(ASA)	1set
5	Extrusion mould and distributor	1set
6	Embossing roller	1set
7	Temperature controller	1set
8	Glazed-tile forming machine	1set
9	Cutter	1set
10	Stacker	1set
11	Ridge tile Oven	1set
12	Ridge tile Forming machine and ridge tile mould	4set

13	Screw loader for Mixer	1set	Auxiliary equipment
14	Mixer unit	1set
15	Crusher	1set
16	Pulverizer	1set

4.5. Work flow:
Mixer for bottom layer(PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound stabilizer ,ACR, paraffin)

Extrusion process: Conical twin-screw extruder for bottom layer-Single screw extruder for Surface layer(ASA)-Mould-surface embossing-Forming machine-cutter-stacker –Main tile

Oven-Ridge tile machine and mould-4sets Ridge tile

Crusher(waste material)-Pulverizer—Reuse again for extrusion line

4.6. Product installation method:
Metal supporting
Tool: screw,presser,Pressing cap,rubber ring,gasket